Kuphatikiza pazigawo zomwe zakhazikitsidwa kale, Timken wapanga njira zisanu zomwe zimagwiritsidwa ntchito nthawi zambiri zodzipangira zokha chilolezo (mwachitsanzo, SET-RIGHT, ACRO-SET, PROJECTA-SET, TORQUE-SET ndi CLAMP-SET) monga njira zosinthira pamanja. Onani Table 1-"Kufanizira njira zololeza zodzigudubuza" kuti muwonetse mawonekedwe osiyanasiyana a njirazi patebulo. Mzere woyamba wa tebuloli umafanizira kuthekera kwa njira iliyonse kuwongolera moyenera "mndandanda" wa chilolezo chokhazikitsa. Izi zimangogwiritsidwa ntchito kuwonetsa mawonekedwe onse a njira iliyonse pakukhazikitsa chilolezo, mosasamala kanthu kuti chilolezocho chayikidwa "preload" kapena "axial clearance". Mwachitsanzo, pansi pa ndime ya SET-RIGHT, kuyembekezera (nthawi yayitali kapena 6σ) kusintha kwa chilolezo, chifukwa cha kulekerera kwapadera ndi kulamulira kwanyumba / shaft, kungakhale kosiyana ndi 0.008 mainchesi mpaka 0.014 mainchesi. Chilolezo chololeza chikhoza kugawidwa pakati pa chilolezo cha axial ndi preload kuti apititse patsogolo ntchito ya kubereka / kugwiritsa ntchito. Onani Chithunzi 5-"Kugwiritsa Ntchito Njira Yodziwikiratu Kuti Mukhazikitse Chilolezo". Chiwerengerochi chimagwiritsa ntchito kapangidwe ka thirakitala yazaulimi ya magudumu anayi monga chitsanzo kusonyeza kagwiritsidwe ntchito ka njira yololeza kuloleza kuloleza zodzigudukira.
Tikambirana mwatsatanetsatane matanthauzo, malingaliro ndi njira zokhazikika za kagwiritsidwe ntchito ka njira iliyonse m'mitu yotsatirayi ya gawoli. Njira ya SET-RIGHT imapeza chilolezo chofunikira powongolera kulolerana kwa kunyamula ndi kukhazikitsa, popanda kufunikira kosintha pamanja TIMKEN tapered roller bear. Timagwiritsa ntchito malamulo a kuthekera ndi ziwerengero kulosera zotsatira za kulolerana kumeneku pakupereka chilolezo. Kawirikawiri, njira ya SET-RIGHT imafuna kulamulira kolimba kwa kulekerera kwa machining a shaft / nyumba yonyamula katundu, ndikuwongolera mosamalitsa (mothandizidwa ndi magiredi olondola ndi ma code) kulolerana kofunikira kwa mayendedwe. Njirayi imakhulupirira kuti chigawo chilichonse mumsonkhanowu chimakhala ndi zololera zovuta ndipo ziyenera kuyendetsedwa mkati mwazosiyana. Lamulo la kuthekera likuwonetsa kuti kuthekera kwa gawo lililonse mumsonkhano kukhala kulolerana kwapang'ono kapena kuphatikiza kulekerera kwakukulu ndi kochepa kwambiri. Ndipo kutsatira "yachibadwa kugawa kulolerana" (Chithunzi 6), malinga ndi malamulo ziwerengero, ndi superposition zigawo zikuluzikulu zonse amakonda kugwa pakati zotheka osiyanasiyana kulolerana. Cholinga cha SET-RIGHT njira ndikuwongolera kulolerana kofunikira kwambiri komwe kumakhudza kubereka chilolezo. Kulekerera uku kungakhale kwamkati mwazonyamula, kapena kungaphatikizepo zida zina zomangirira (mwachitsanzo, m'lifupi A ndi B mu Chithunzi 1 kapena Chithunzi 7, komanso shaft yakunja ndi m'mimba mwake yamkati). Chotsatira chake ndi chakuti, ndi mwayi waukulu, chilolezo choyikapo chonyamula chidzagwera mu njira yovomerezeka ya SET-RIGHT. Chithunzi 6. Nthawi zambiri amagawidwa pafupipafupi pamapindikira, x0.135% 2.135% 0.135%2.135% 100% masamu osinthika Avereji yamtengo wapatali 13.6% 13.6% 6s68.26%sss s68.26% 95.46% Yogwiritsa Ntchito pafupipafupi 99.7. kukhazikitsira njira yololeza kuphatikizika kwa zida zochepetsera injini yakutsogolo Kumbuyo kwa gudumu lakumbuyo kwamagetsi Kumbuyo kwa giya la giyalo Axial fan ndi shaft yamadzi yolowera shaft yapakatikati ya shaft mphamvu yochotsa clutch shaft mpope drive chida chachikulu chochepetsera chachikulu chosiyanitsira shaft chapakatikati. chipangizo chochepetsera mapulaneti chotulutsa (chiwongolero cham'mbali) chowongolerera chowongolera chozungulira chozungulira chololeza Njira yokhazikitsira Njira YOKHALA-KURIGHT njira ya PROJECTA-SET njira TORQUE-SET njira CLAMP-SET njira ya CRO-SET Khazikitsani zololeza zololeza (nthawi zambiri kudalirika kwake ndi 99.73) % kapena 6σ, koma popanga zotulutsa zapamwamba, Nthawi zina zimafunikira 99.994% kapena 8σ). Palibe kusintha komwe kumafunikira mukamagwiritsa ntchito njira ya SET-RIGHT. Chomwe chikuyenera kuchitika ndikusonkhanitsa ndikuchepetsa magawo a makina.
Miyezo yonse yomwe imakhudza kuvomereza chilolezo pamsonkhano, monga kulekerera, shaft m'mimba mwake, kutalika kwa shaft, kutalika kwa nyumba, ndi kukhala ndi m'mimba mwake wamkati, zimaganiziridwa ngati zosiyana powerengera kuchuluka kwa kuthekera. Muchitsanzo chomwe chili mu Chithunzi 7, mphete zamkati ndi zakunja zimayikidwa pogwiritsa ntchito zolimba zolimba, ndipo kapu yomaliza imangomangidwa kumapeto kwa shaft. s = (1316 x 10-6)1/2= 0.036 mm3s = 3 x 0.036=0.108mm (0.0043 mu) 6s = 6 x 0.036= 0.216 mm (0.0085 inchi) 99.73% yotheka = zotheka 0.654 Pa 100% ya mamilimita (0.0257 inchi) msonkhano (mwachitsanzo), sankhani 0.108 mm (0.0043 inchi) ngati chilolezo chapakati. Kwa 99.73% ya msonkhano, zotheka zovomerezeka ndi ziro mpaka 0.216 mm (0.0085 inchi). † Mphete ziwiri zodziyimira pawokha zimagwirizana ndi kusintha kwa axial, kotero kuti axial coefficient ndi kawiri. Pambuyo powerengera kuchuluka kwa kuthekera, kutalika kwadzina kwa gawo la axial kuyenera kutsimikiziridwa kuti mupeze chilolezo chonyamulira chofunikira. Mu chitsanzo ichi, miyeso yonse kupatula kutalika kwa shaft imadziwika. Tiyeni tiwone momwe tingawerengere kutalika kwa shaft kuti tipeze chilolezo choyenera. Kuwerengera kutalika kwa shaft (kuwerengera kwa miyeso yodziwika): B = A + 2C + 2D + 2E + F[2kumene: A = pafupifupi m'lifupi mwa nyumba pakati pa mphete zakunja = 13.000 mm (0.5118 mainchesi) B = avareji ya Utali wa Shaft (TBD) C = Avereji yonyamula m'lifupi isanakhazikitsidwe = 21.550 mm (0.8484 mainchesi) D = Kuchulukitsa kwa m'lifupi chifukwa cha kukwanira kwa mphete yamkati * = 0.050 mm (0.0020 inchi) E = Kuchulukitsa kobereka chifukwa cha mphete yokwanira yakunja * = 0.076 mm (0.0030 inchi) F = (yofunikira) yapakati yokhala ndi chilolezo = 0.108 mm (0.0043 inchi) * Yotembenuzidwa kukhala yofanana ndi axial tolerance. Onani mutu wa "Timken® Tapered Roller Bearing Product Catalog" wa kalozera kachitidwe ka kulumikizana kwa mphete zamkati ndi zakunja.
Nthawi yotumiza: Jun-28-2020